Solutions
  • Customer Cases|Optimizing Pharmaceutical Warehousing for a Healthy Future: Zowell VNA Three-way Forklift Trucks Help Pharmaceutical Industry Logistics Upgrade
    Customer Cases|Optimizing Pharmaceutical Warehousing for a Healthy Future: Zowell VNA Three-way Forklift Trucks Help Pharmaceutical Industry Logistics Upgrade
    Recently, Zowell Forklift team visited a pharmaceutical enterprise customer, the customer purchased our two sets of three-way forklift trucks, at present two forklift trucks have been used in the customer's place for more than 8 months. Part one:Customer Background The client is a highly competitive pharmaceutical company in the industry with pharmaceutical retailing as its main business. It has diversified businesses such as professional pharmacies, convenience stores, clinics and medical check-up centers nationwide, and has gained a stable customer base with its professionalism and quality service. Part two: Existing problems ● In the face of escalating consumer demand, customer companies have increased the introduction of non-pharmaceutical goods, imported goods, etc., and more diversified business categories, but category expansion and fragmentation of orders to the warehousing and logistics has brought great challenges. ● Compared with ordinary enterprises, the pharmaceutical industry has higher requirements for the limitations of the storage environment, space utilization, logistics speed, the customer is in urgent need of logistics upgrade, in order to improve the efficiency of warehousing and logistics at the same time, but also to ensure that the drugs are clean and free of contamination. Part three: Zowell Solutions According to the narrow aisle dense storage solution proposed by Zowell, the customer transformed the ordinary shelves into narrow aisle shelves, the aisle was narrowed to 1650mm, saving the lateral space and adding multiple rows of shelves. Even though the storage height is limited, the storage capacity of the warehouse still realized an increase of nearly 60%. As a result, forklift operators can quickly and accurately locate the storage position of medicines, reducing the waste of time, and the daily quantity of medicines in and out of the warehouse can be significantly improved. When the man-down three-way forklift carries out the access operation, it only needs to control the forks to rotate 180° to change the direction, then it can easily carry out the access operation on both sides of the shelves, and its maximum driving speed in the aisle can reach 5km/h, which can help customers greatly improve the overall logistics efficiency and realize the upgrade of the order delivery capacity! With the help of Zowell, the pharmaceutical enterprise successfully increased the storage volume rate by nearly 60%, and at the same time reduced the operation time of in and out of the warehouse to ensure that the drugs can be stored in an orderly manner and delivered to the customer efficiently. The customer also gave a satisfactory feedback: “The narrow-aisle electric forklift of Zowell has brought us a lot of convenience, the large-tonnage drugs can be moved at one time, and the goods are very smooth in the process of moving, which greatly improves our logistics efficiency! This cooperation gives us confidence in our future warehouse m...
  • Customer Cases|Zowell VNA three-way forklift batch help, for the auto parts industry to increase efficiency and capacity expansion empowerment
    Customer Cases|Zowell VNA three-way forklift batch help, for the auto parts industry to increase efficiency and capacity expansion empowerment
    Recently, Zowell visited the site of a customer in the auto parts industry with the second batch of delivered vehicles, and successfully completed the delivery, installation and operation training. Our four narrow aisle three-way forklifts will jointly help the customer realize the upgrade of the logistics link. Part one:Customer Background   The development of new energy vehicles is strong, and the rapid growth of this industry has also ushered in a new order growth period for the auto parts industry. The customer is mainly engaged in automotive decoration system, plastic functional parts, hand brake assembly, high strength precision nut plate and other auto parts products, is Audi, Volvo and other well-known automobile manufacturers of the first-tier suppliers. Nowadays, the production capacity continues to climb, but the weakness of logistics is constantly highlighted, to improve the logistics capacity, to achieve cost reduction and efficiency in the logistics link has become a key step for enterprises to meet a larger market.   Part two: Existing problems   ● The new warehouse initially used floor-stacked storage, with different specifications of goods, difficulty in stacking height, and storage capacity far from being able to meet the current demand for storage. ● Timeliness of delivery is very important to the auto parts industry. Previously, the floor of the warehouse was occupied by a large number of goods, and the storage of different parts was chaotic and disorganized, making it difficult to locate and slowing down the response to orders, which was a big headache for the customer..   Part three: Zowell Solutions Zowell scientifically planned the storage layout for the customer, and the customer installed multiple rows of 9m high shelves with a shelf depth of about 80m according to the shelf spacing of 1.75m, giving full play to the warehousing value of the horizontal, vertical and longitudinal space, and realizing a nearly 300% increase in the number of pallet spaces, which solved the warehousing problems in a cost-effective way.   Both the 1.6-ton capacity Man Down 3-Way Forklift Truck and the Man Up 3-Way Forklift Truck are suitable for narrow aisle high stacking scenarios. Customers with large single pallet load weights will find the Man Down 3-Way Forklift Trucks adequate for high stacking access in most cases. By adding the man-up three-way forklift, the greater lifting height, higher stability of overhead loads, and open view provide greater convenience for front-line operators on the customer side.
  • Zowell Electric VNA trucks help the equipment manufacturing industry realize dual upgrades in depot efficiency!
    Zowell Electric VNA trucks help the equipment manufacturing industry realize dual upgrades in depot efficiency!
    Automobiles, agricultural machinery and other products hot growth, to the upstream accessories manufacturing class enterprises have brought vitality, rapid growth in the volume of orders, so that the enterprise's warehousing and logistics challenges become apparent. Program Background This customer is committed to developing innovative, professional, high-quality axle, air suspension and agricultural and automotive parts manufacturing. Traditional warehousing and logistics methods are unable to meet the growing demand for production capacity, warehousing, and transit time efficiency, and are in urgent need of remodeling and upgrading. Project Difficulties 1. Insufficient storage space Warehouse using ordinary shelves shelves channel distance is large, storage space is limited, growing orders to the enterprise has brought the pressure of warehousing, serious accumulation of goods. 2. Logistics inefficiency There is picking demand for small parts, and in the process of accessing large parts, picking vehicles need to be replaced at any time according to the demand of the order, which occupies a large number of working hours, and the logistics efficiency is low. 3. A safety hazard Frequent in and out of the warehouse demand, due to staff fatigue, and the truck in the steering, driving in and out of the collision prone to cause damage to shelves, pallets, the body of the vehicle, and at the same time there is a potential risk of personal safety. Zowell Solution Advantages 1. Upgrade of warehouse capacity In order to upgrade the storage capacity in a limited space, Zowell re-engineered the total solution for the client, from the floor to the shelves to the forklifts. The working aisle width of 1.75m can be used for free running and stacking of three-way forklift trucks, with 7.5m high shelves, expanding the storage space horizontally and vertically, increasing the density of storage at a lower cost, and effectively improving the chaotic situation of storage. 2. Overall Efficiency Improvement The man-up three-way forklift, which can realize the synchronous lifting of the cab while traveling, can complete the stacking + overhead picking operation with only one person and one vehicle without changing the equipment, further simplifying the workflow and shortening the operation time. With the standard three-way electric fork, the body does not need to be steered, and it takes less than 10s for the forks to complete a 180° rotation in the aisle, realizing stacking operations on both sides of the shelves, and the stacking efficiency rises greatly. The two technologies significantly improve the overall order delivery efficiency. 3. Safer operations Resurfacing super flat ground + electromagnetic wire to assist forklift traveling, stable signal, fast guidance, forklift running more efficiently in the working aisle. Entering the guiding mode can effectively help drivers to reduce the burden of operation, reduce fatigue, reduce the incidence of collisio...
  • Customer Cases|Zowell Used In Cold Storage RRE Double Deep Reach Truck Batch Goes to Sea, Empowering the Cold Chain Industry with High and Intensive Warehousing
    Customer Cases|Zowell Used In Cold Storage RRE Double Deep Reach Truck Batch Goes to Sea, Empowering the Cold Chain Industry with High and Intensive Warehousing
    Recently, Zowell Intelligent Forklifts RRE115 model electric double deep reach trucks were shipped to overseas in batch. According to the customized needs of customers, these trucks were made waterproof, freeze-proof and rust-proof. 01 Project Background The client of this article is a cold chain logistics enterprise, which is committed to building a green and intelligent cold chain logistics system, and has formed an industrial chain of frozen product warehousing, platform trading, bulk purchasing, cold chain logistics and distribution. However, the larger the cold storage area is, the higher the operation cost of the enterprise is. The customer wants to obtain stable growth of logistics benefits, and under the recommendation of the partners, they put their eyes on Zowell intelligent forklift trucks focusing on intensive storage in narrow aisles in the hope of helping the enterprise to reduce costs and increase efficiency through the professional and matured intensive cold chain storage solutions. Project Difficulties 01 Underutilization of warehousing The larger the cold storage area, the higher the daily operating cost of the refrigeration system, and increasing the storage utilization rate becomes the primary choice to control operating costs; 02 Slow transit and high wastage The loading and unloading transportation process is time-consuming, the loss of goods is large, and the operational efficiency needs to be improved; 03 Frequent entry and exit of cold storage forklifts are prone to damage The temperature of the customer's cold storage is between -18℃ and -25℃, and the forklift trucks need to keep rotating in the high and low temperature environment in their daily work. Therefore, when purchasing the forklift trucks, they have strict requirements for the endurance of the products, the stability of the equipment, and the durability of the low temperature, etc. The forklift trucks can be used in the cold storage of the customer's cold storage. 03 Project Advantages 01 This batch of cold storage special type double deep reach truck, the maximum lifting height of 11.225m, shear fork forward distance of 1030mm, a single aisle can manipulate four rows of shelves; After being put into use, the horizontal and vertical available storage space in the cold storage is completely released, which will increase the storage capacity by nearly 90% for the enterprise and enhance the storage ping efficiency, thus reducing the proportion of expensive cold storage operation expenditure. 02 The double deep truck is easy to operate and precise in control, with a maximum load of 1.5T and a maximum speed of 10km/h, which is much better than the traditional forklift trucks previously used in terms of maneuvering simplicity and entry/exit efficiency. After the cold chain products are unloaded and transferred to the platform, the forklift driver can quickly transfer the palletized goods to the cold storage to keep the goods in the best condition. 03 The forklift tru...
  • Zowell Narrow Aisle Three-way stacking AGV Forklift Helps Auto Parts Head Enterprises Realize Logistics Automation Upgrade
    Zowell Narrow Aisle Three-way stacking AGV Forklift Helps Auto Parts Head Enterprises Realize Logistics Automation Upgrade
    Recently, Zowell visited a customer in the auto parts industry. After the delivery of the Zowell three-way AGV forklift intelligent warehouse project to this enterprise, the customer was very satisfied with the benefit upgrade brought by Zowell's intelligent warehousing and logistics program. 01 Customer background The customer is a head enterprise in the auto parts industry, which is favored by domestic famous car companies for its high-quality and diversified auto parts. At a time of fierce competition in the industry, the customer wants to build intelligent unmanned warehousing to enhance the competitiveness of the enterprise with a more efficient and smarter logistics model. 02 Project Difficulties A wide range of products, accompanied by a large number of orders placed, production, storage storage space is difficult to meet the subsequent demand. Expansion of production capacity, loading and unloading, transportation, storage of labor demand increases, high labor cost expenditure; Manual inventory is inefficient with errors and has a low degree of intelligence, which is inconsistent with the company's current development orientation; Employees are limited by their skill level and physical ability, making it difficult for them to always be in top condition to perform logistics tasks, and occasional crashes occur when they are tired, jeopardizing the safety of property and personnel; 03 Zowell Intelligent Logistics Solutions After carefully investigating the customer's site and evaluating the warehouse conditions, Zowell Intelligent Forklift gives WMS warehouse management system, intelligent three-way AGV forklift, automatic conveyor line detection and connection, and three-dimensional shelves as a whole intelligent logistics solutions to help the customer transform from traditional logistics to advanced digital logistics. ZOWELL Mass Storage Expansion Adopting Zowell intelligent three-way stacking AGV forklift, with a load capacity of 1.6 tons and a maximum lifting height of 9 m. Effectively improving the customer's warehouse capacity rate, the width of the rack stacking aisle is only 1.75 m, and the number of storage spaces is nearly doubled compared with that of the original warehouse. ZOWELL Unmanned handling Zowell intelligent three-way AGV forklift adopts the hybrid navigation and positioning scheme of laser SLAM+magnetic stripe, which makes the positioning more accurate. The automatic conveyor line detects and connects (automatic volume measurement+automatic weighing+automatic code scanning), and the access to the warehouse is more safe and reliable. According to the task instructions can completely replace manual equipment docking, material transfer, goods stacking or empty pallet recovery and other highly repetitive work, for enterprises to reduce the demand for labor in the logistics line. ZOWELL Digital Logistics Zowell AGV intelligent dispatching system + WMS intelligent warehousing system + AGV control system holistic intelligent ...
  • Zowell Narrow Aisle Technology Empowers Bearing Industry,Realizing Double Enhancement of Warehouse Capacity and Logistics Efficiency
    Zowell Narrow Aisle Technology Empowers Bearing Industry,Realizing Double Enhancement of Warehouse Capacity and Logistics Efficiency
    Last week, Zowell Intelligent Forklift Narrow Aisle Dense Storage Program landed in a domestic bearing, gears and other transmission parts manufacturing plant. Project Background The enterprise is committed to providing top quality drive shafts for home appliances and automobile motors at home and abroad. Nowadays, the market demand has increased, bringing new opportunities and challenges to the transmission bearing industry, storage pressure and logistics inefficiency problems gradually appeared, the enterprise wants to seek more cost-effective warehousing and logistics solutions to enhance market competitiveness. Pain Points 01 Capacity planning and upgrading, backlog of goods, but the high cost of expanding warehouses, warehouse expansion has become a major problem; 02 By the handling equipment load capacity and handling, stacking speed limitations, the enterprise day in and out of the warehouse efficiency is low; 03 Enterprises are worried about the safety of high level access: the weight of palletized axle products is large, and the naked eye can not judge the accuracy of the position when stacking at a high place, and if the pallet hits the shelves, the consequences are unimaginable. Project Advantages The price of renting land and expanding warehouses is not expensive. In order to control the cost expenditure, Zowell Intelligent Forklifts decided to customize the narrow aisle intensive storage solution for the enterprise within the limited storage space. 01   With the narrowest operating channel of only 1.65m man down type three-way forklift to provide assistance, the original wide aisle of shelves narrowed to 1.65m, freeing up space to set up more rows of shelves, the warehouse's usable storage capacity increased by nearly 60%. 02 As long as you control the forks to rotate 180° to change direction, you can easily pick up the goods on both sides of the shelves without wasting time on vehicle change operation, upgrading the stacking efficiency. 03 Zowell suggests enterprises to clarify the location of various types of goods and install electromagnetic guidance technology, under the premise of knowing the location of each product warehouse, the maximum 5km/h travelling speed of the human downstream can be faster to complete the order demand, significantly improving the daily in and out of the warehouse volume. 04 Installation of wireless camera at the fork to assist access operations, real-time images in the driver's seat is clearly visible, in the high position can also realize the precise operation, to avoid collision accidents. END
  • Zowell VNA man up type three-way forklift landed in agricultural machinery accessories enterprises, to create efficient and dense storage program
    Zowell VNA man up type three-way forklift landed in agricultural machinery accessories enterprises, to create efficient and dense storage program
    Expensive land prices, so that the limited space warehousing expansion has become an inevitable trend of enterprise logistics link to reduce costs and increase efficiency. As a booster for the upgrading of enterprise warehousing and logistics, Zowell's narrow-aisle forklift trucks have entered into thousands of enterprises one after another, continuously injecting new energy for enterprise logistics. Recently, Zowell intelligent forklifts another narrow aisle program, in a domestic agricultural machinery parts manufacturing enterprises quickly completed. Project Background The enterprise specializes in the research and development, manufacture and sales of agricultural machinery equipment accessories, and all series of products have good markets at home and abroad. Under the two major trends of rural modernization and urban beautification, the sales of agricultural machinery and equipment have been increasing, and the demand for agricultural machinery parts has also steadily increased. The enterprise's production volume and order quantity have stepped up to a new level, and there is an urgent need to optimize the logistics to improve the inventory turnover rate and further enhance customer satisfaction. Customer Pain Points 1 With many parts categories and rapid expansion of production capacity, it is difficult to carry a large amount of inventory in limited warehouse space; 2 A wide variety of parts, placed in a messy, difficult to query, inventory, picking inefficient; 3 The operation mode of two shifts has high requirements for the endurance of logistics equipment. Advantages of the Zowell Program The most important feature of Zowell's narrow aisle series is to develop a larger storage capacity in limited space. Comprehensively integrating the customer's picking, range and efficiency needs, Zowell recommended a customized narrow aisle solution for the enterprise, helping the customer to improve its warehousing and logistics capacity. Part.1 The racking aisle was narrowed to 1750mm, multiple rows of racking were added, and high lift man up type three-way forklifts were supplemented. Despite the limited height of the warehouse, the capacity of the warehouse has been increased by nearly 80% by fully utilizing the horizontal and vertical space. Part.2 The client was advised to introduce a WMS warehouse management system and install RFID tags on the three-way forklift trucks to refine inventory management and allow forklift operators to quickly locate goods; Part.3 When the man up type three-way forklift truck travels, the cab rises synchronously, so the driver does not need to change the equipment, and can complete the stacking + overhead picking operation with only one person and one vehicle, which simplifies the workflow and further improves the efficiency of order delivery in the warehouse. Part.4 The lithium battery-equipped man up type three-way forklift has faster charging speed and longer endurance, and has a higher intensity of operation c...
  • Customer Case | Zowell Double Deep Reach Truck Batch Empowers Overseas Auto Parts Factories to Achieve Efficient and Intensive Storage
    Customer Case | Zowell Double Deep Reach Truck Batch Empowers Overseas Auto Parts Factories to Achieve Efficient and Intensive Storage
    Recently, another batch of Zowell double deep reach trucks was delivered. The automation technology empowers our manufacturing plant to have a stronger and more reliable order processing capability, enabling us to realize delivery at an unprecedented speed. After passing the strict quality inspection, 8 sets of double deep reach trucks embarked on the sea journey. Project Background This large-scale procurement customer is an overseas auto parts factory, which mainly specializes in the R&D, production and sales of parts in the field of new energy vehicles, and belongs to the leading level in the industry. As the new energy automobile industry is in a period of rapid growth, driving the continuous expansion of the auto parts industry. The enterprise continues to obtain a large number of orders, the urgent need for logistics upgrades, hoping to improve customer satisfaction and enhance the company's products in the global market share by virtue of advanced order processing capabilities. With the increasing popularity of the Zowell brand in the international market, the customer took the initiative to contact us, and after learning about our successful cases of serving other enterprises and more flexible customized services, the customer firmly chose Zowell to realize the upgrading of the internal logistics of the enterprise! Project Difficulties 1. With the expansion of business scale, SKU increase, the pressure of corporate warehousing highlighted, but the high cost of expanding warehouses, how to realize the volume rate of warehousing in the existing warehouse to enhance a new challenge. 2. From the raw material warehouse to the docking production line, the finished product transfer into the warehouse, each process must be closely linked, however, the current logistics handling equipment of the enterprise is inefficient, the internal transfer cycle is long, and the delivery of orders is slow. 3. Heavy-duty, palletized auto parts have certain risks when handling, the enterprise attaches great importance to the safety of employees and the factory, and hopes to have a breakthrough in safety and security. Project Highlights Part.1 Warehouse Capacity Expansion by 140% The enterprise followed Zowell's suggestion to reconstruct the warehouse space, and used 11m high double deep reach racks to cooperate with our double deep reach trucks to carry our warehouse operations. The space on the upper floor of the warehouse was fully released, and the overall access area of the warehouse was greatly reduced. Under the circumstance of unchanged land cost, the warehouse realized an increase of nearly 140% in storage space. Part.2 More Efficient Turnover Equipped with 8.0 kw traction motors, Zowell double deep reach trucks can reach a maximum speed of 10km per hour, and start-stop driving without skidding, with excellent driving ability, and can maximize the efficiency of cargo transfer from storage space to connection point to storage space under safe conditio...
  • Customer Case | Zowell's VNA man up type Three-Way forklift/Turret Truck Helps Comprehensive Packaging Industry Realize High-Level Dense Storage
    Customer Case | Zowell's VNA man up type Three-Way forklift/Turret Truck Helps Comprehensive Packaging Industry Realize High-Level Dense Storage
    Recently, out of the vehicle maintenance needs, Zowell Intelligent Forklift made a return visit to an old customer, and our three-way forklifts have been applied in the enterprise for more than one year. During the maintenance service, the customer expressed to our after-sales service personnel the recognition and praise for the three-way forklift truck: "The performance of this truck is really outstanding in the past year, everyone can't help praising its flexibility and high efficiency after using it, and a lot of troubles we had because of the ground stacked warehousing have been solved by it before. We no longer need to spend a lot of time and manpower to adjust the position of the goods, the enterprise's storage space to achieve a nearly 70% increase in work efficiency has also gone up a level!" 1 CLIENT BACKGROUND The client is a comprehensive packaging solutions provider, with a full range of packaging solutions such as program planning, packaging design and product manufacturing at home and abroad to open up the popularity of the company, with a number of production bases across the country. Nowadays, the enterprise is rising rapidly, orders continue to rise, in order to occupy a larger market share in the industry, the enterprise began to upgrade the internal logistics program. 2 02 PROJECT DIFFICULTIES ---In the past, the stacking height of the floor storage is limited, not only excessive occupation of the warehouse floor, but also a large amount of vertical storage space is wasted, in the gradual expansion of orders, the enterprise storage pressure escalation, the phenomenon of warehouse explosion. ---Product specifications vary and SKUs are numerous, and the chaotic and unorganized status quo of floor stacked warehousing has increased the difficulty of retrieving and discharging goods according to orders, and the efficiency of order delivery needs to be improved. ---After a large number of packages are stacked, the palletized goods are large in volume and weight, and enterprises are worried that after changing to rack stacking form, the goods will have safety hazards if they are elevated to a high level of stacking. 3 03 PROJECT HIGHTLIGHTS After the on-site research, Zowell Intelligent Forklift team provided a customized narrow aisle solution from a professional point of view, combined with the customer's demands, to promote the upgrading of the enterprise's logistics equipment and warehousing mode. Increase in storage density Part of the ground stack space is upgraded to a narrow aisle storage space with shelves as high as 13.5m and an aisle width of only 1.75m, and at the same time, a man-up three-way forklift with a lift of 13.5m is used to work with the operation. The vertical storage capacity of the warehouse has been improved, and the amount of storage space has been increased by an additional 70%, easily solving the problem of warehouse explosion. Accurate and efficient in and out of the warehouse Add RFID electronic tag techn...
  • Customer Case|Zowell Electric Tractors Appliance Industry
    Customer Case|Zowell Electric Tractors Appliance Industry
    Project Background As a major household appliance company, China's largest and the world's second-largest cookware R&D company and China's leading small kitchen appliance brand, it is the first listed company in China's cookware industry. Current situation As a well-known company in the home appliance industry with a leading market share, warehousing and logistics have always been the top priority of the company's management. In order to cope with the large amount of goods flow every day, the company is equipped with several forklift trucks of various types to ensure the fast operation of logistics. In the past, the use of counterbalanced forklifts, reach trucks, etc. could only handle one pallet of goods at a time, which was costly and seriously affected the efficiency of the handling operation. Zowell Solution To support the company's express development, accelerate the speed of goods flow, improve work efficiency, save labour and logistics costs. Zowell electric forklift engineers for its selection of XT40 electric tow tractor. Maximum one-time handling 4 tonnes of goods, pulling a number of flow car. The body is compact and flexible for easy operation, and the power is strong to ensure efficiency. At the same time, the enlarged driving platform, wide backrest with two armrests, more humane design and safety, driving comfort. After the improvement, the operating efficiency has been increased several times, which greatly saves labour and logistics costs, and has been unanimously approved by customers. Suzhou Pioneer Material Handling Equipment&Technology Co, Ltd. as a Chinese manufacturer focusing on high-end electric forklift trucks, specialises in the production of "Zowell" series electric forklift trucks, including forklift trucks, tractors, reach trucks, electric stackers, electric towing trucks, AGV forklift , counterbalanced forklift, VNA forklift, Multi-directional reach forklifts, double deep reach forklifts, hydraulic stackers and other warehouse handling equipment. . Through in-depth analysis of the market demand for electric material handling equipment, the company grasps the development trend of modern intelligent and energy-saving material handling equipment, and develops new technologies and products that meet the market demand.
  • Zowell's three-way stacking vehicle AGVs are fully loaded and ready to go for the injection molding industry to create a narrow-aisle intelligent logistics assistance
    Zowell's three-way stacking vehicle AGVs are fully loaded and ready to go for the injection molding industry to create a narrow-aisle intelligent logistics assistance
    In today's rising labor costs, the application of driverless forklifts provides labor-intensive enterprises with a more efficient and smarter path to modernized warehousing and logistics, which not only improves operational speed and accuracy, but also releases manpower from high-frequency repetitive labor and reduces manpower costs for the enterprise. A few days ago, Zowell intelligent forklift two three-way stacking vehicle AGV has completed the quality inspection out of the warehouse process, sent to the target customers, through automation technology for customers to solve the problem. Project Background The customer is an enterprise focusing on injection molding production and processing, with experienced technical research and development team and complete production line, covering a wide range of products, exported to many countries. Due to the increase in demand for injection molding products in the automotive, medical, daily necessities and other fields, the enterprise orders continue to rise, facing great delivery pressure, the enterprise hopes to shorten the order delivery cycle through automation technology, reduce manpower requirements, and further promote the transformation of the industry's full process automation. Customer Pain Points 01 Short update cycle of injection molding products, many SKUs, under the pressure of a large number of orders, the backlog of goods, warehouse space is seriously insufficient; 02 Due to manpower fatigue or other unstable factors, the lack of coordination between the various links of the docking, delayed access to the warehouse and order picking progress, the order delivery cycle is forced to extend; 03 A large number of repetitive fork picking, transportation, stacking work consumes too much time, manpower, and due to the increase in business volume, the logistics link manpower has been obviously insufficient, the enterprise is facing more labor cost expenditure. Program highlights Based on the site conditions and customer's key requirements, Zowell Intelligent Forklift recommended the narrow aisle AGV solution, which is planned to help the enterprise realize logistics automation upgrade through unmanned transport stacking technology, in order to cut labor costs and improve logistics efficiency. 01 Narrow aisle racking is equipped with three-way stacking vehicle AGVs, giving full play to Zowell's differentiated technological capabilities, automated high-density warehousing, and high level stacking technology to open up the remaining warehousing space for customers to cope with the huge amount of SKUs. 02 On-board computer, task monitoring. Three-way stacking vehicle AGV will dynamically manage tasks according to task priority, real-time, accurate and efficient completion of all aspects of docking to further enhance the efficiency of internal logistics operations. 03 Through high-precision positioning and identification technology, it replaces manual labor in highly repetitive routine processes such ...
  • Customer Case|Zowell VNA Man-down Type Helping Daily necessities manufacturing industry to create efficient and intensive warehousing
    Customer Case|Zowell VNA Man-down Type Helping Daily necessities manufacturing industry to create efficient and intensive warehousing
    Recently, Zowell man-down three-way forklift has successfully landed and operated in a daily necessities manufacturing enterprise in China. After a period of use, the customer has highly appreciated its extremely narrow aisle stacking ability, operational efficiency and endurance. Project Background The enterprise is a domestic company specializing in the technical development, production and sales of daily necessities such as cups and pots. Due to the continued good performance, the enterprise has established a new plant to undertake the business expansion needs in the next few years. However, how to maximize the use of storage space, how to save the operating costs of the logistics link and achieve efficient docking of the production process has become the next headache for the enterprise. Existing Problems 1. Enterprise logistics around the production process operation, with the increase in business volume, enterprises have higher requirements for the docking efficiency of the production plant and warehousing area. The load capacity and handling speed of small handling equipment is obviously insufficient. 2. The enterprise upgraded the warehouse layout, the newly installed shelves are tightly arranged, the aisle is narrow, the traditional forklift can not enter the stacking aisle operation; 3. With many SKUs but chaotic stacking, which makes order delivery more difficult, the enterprice hopes to complete the turnover of goods in the most convenient way to improve the speed of order delivery and enhance customer satisfaction. 4.Cups and pots are fragile. Palletized cargo involves a large number of individual products, which can lead to a large number of losses in the event of tipping, and therefore requires operational precision. Zowell Solution Part.1 The man-down three-way forklift has a rated load of 1.2T, a low high lost load rate.With the efficient electromagnetic guidance technology, the cargo handling volume and handling efficiency of a single trip have been significantly improved, optimizing the production docking process. Part.2 The narrowest working channel is only 1650mm, which can easily enter the narrow aisle reserved by the enterprise, and can complete the shelf access operation on both sides without changing the direction of the body, which can solve the problem of intensive warehousing for the enterprise. Part.3 Under Zowell suggestion, the enterprise re-planned and clarified the location of goods storage according to the high or low turnover rate, and selected the function of fixing the level and height. With just one click, the forks reach the target level, which is faster and more accurate than manual lifting and lowering operations, and the efficiency of on-demand shipment is improved. Part.4 Zowell has installed wireless cameras at the forks to assist the access operation, the real-time picture is clearly visible, and the access operation is more accurate. The forklift trucks have strong traveling stability, which reduces t...
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